API & Intermediate Manufacturing Dossier

China CAS 443998-65-0 Manufacturer & Factory

High-Purity Cabozantinib Free Base & Advanced Intermediates: Enterprise cGMP Synthesis, Regulatory CMC Documentation, and Resilient Global Supply Chain Architecture

Chemical Integrity & Specification

CAS 443998-65-0 Technical Monograph & Process Chemistry

Cabozantinib (free base, CAS 443998-65-0) represents an essential multi-tyrosine kinase inhibitor targeting MET, VEGFR2, and RET oncogenic pathways. Our manufacturing protocols execute a zero-defect crystallization process.

≥99.5%
HPLC Chromatographic Purity
<0.05%
Individual Unknown Impurity
500+ kg
Monthly Scalable Production
ICH Q7
Full cGMP Compliance Standard
Analytical Parameter Pharmacopeial Specification Empirical Factory Batch Results Analytical Methodology
IUPAC Chemical Name N-(4-((6,7-dimethoxyquinolin-4-yl)oxy)phenyl)-N'-(4-fluorophenyl)cyclopropane-1,1-dicarboxamide Structure Confirmation (NMR/HRMS)
CAS Registry Number 443998-65-0 (Free Base) Conforms to Reference Standard Registry Verification
Molecular Formula & Weight C28H24FN3O5 | 501.51 g/mol 501.50 ± 0.05 g/mol High-Resolution Mass Spec (HRMS)
Physical Appearance Off-white to pure white crystalline powder Conforms (White microcrystalline) Visual / Microscopic Inspection
Assay (Anhydrous Basis) 98.5% – 102.0% w/w 99.82% w/w Quantitative HPLC vs Reference
Related Substances (HPLC) Total Impurities ≤ 0.50%; Single Max ≤ 0.10% Total 0.18%; Max Single 0.04% Reverse Phase HPLC-DAD (254nm)
Residual Solvents (ICH Q3C) MeCN < 410 ppm, DCM < 600 ppm, DMF < 880 ppm MeCN: Not Detected, DCM: 22 ppm Headspace Gas Chromatography (GC-FID)
Heavy Metals / Elemental Impurities Cd ≤ 0.5, Pb ≤ 0.5, As ≤ 1.5, Hg ≤ 1.5 (ppm) Meets ICH Q3D elemental limits ICP-MS Inductively Coupled Plasma
Loss on Drying / Water Content Karl Fischer ≤ 0.5% w/w 0.14% w/w Coulometric Karl Fischer Titration

The chemical synthesis of Cabozantinib (CAS 443998-65-0) demands strict kinetic control over each condensation and coupling sequence. In our state-of-the-art facility located in Hebei, China, the convergent synthetic pathway originates from the precise coupling of 4-chloro-6,7-dimethoxyquinoline with 4-aminophenol to generate 4-(6,7-dimethoxyquinolin-4-yloxy)aniline (CAS 190728-25-7). Concurrently, 1-((4-fluorophenyl)carbamoyl)cyclopropanecarboxylic acid (CAS 849217-48-7) is synthesized through the catalytic reaction of cyclopropane-1,1-dicarboxylic acid with 4-fluoroaniline under micro-reactor thermodynamic parameters.

The subsequent amide coupling between the amino intermediate and the carboxylic cyclopropane moiety involves modern peptide coupling catalysts (such as EDCI/HOBt or propylphosphonic anhydride - T3P) to eliminate the formation of cytotoxic acylurea byproducts and minimize the generation of des-fluoro or bis-anilino impurities. Our closed-loop crystallization trains optimize polymorph Form N-1 stabilization, preventing pseudo-polymorphic transformations during industrial isolation and scale-up centrifugation.

Process Innovation: Continuous Flow Synthesis

By shifting the final amidation stage into continuous plug-flow reactors, our factory reduced local hotspot accumulation, curtailed thermal degradation, and successfully curbed the potential formation of genotoxic cyclopropane impurities below the strict Threshold of Toxicological Concern (TTC) of 1.5 µg/day under ICH M7 guidelines.

Solid-State Integrity

Polymorphic screening is fundamental for CAS 443998-65-0. We assure batch-to-batch thermodynamic consistency:

  • XRPD Spectra: Verified distinct crystalline Form 1 baseline without amorphous halo.
  • DSC Thermal Signature: Sharp endothermic melting point between 238°C – 242°C.
  • Particle Size Distribution: Laser diffraction D90 < 20 µm or D50 custom micronization to ensure formulation bioavailability.
  • Hygroscopicity: Non-hygroscopic crystalline matrix stable under Zone IVb stability testing.
Industrial Superiority

Strategic Supply Chain Advantages of Our Chinese Manufacturing Base

How our vertically integrated chemical production infrastructure delivers unassailable security of supply, cost efficiency, and batch reproducibility to international biopharma buyers.

Vertical Backward Integration

Unlike secondary CDMOs that purchase intermediate precursors from external vendors, our domestic facility synthesizes fundamental building blocks in-house:

  • Full control over 4-chloro-6,7-dimethoxyquinoline synthesis starting from basic veratric acid.
  • Captive generation of high-purity cyclopropane dicarboxylate derivatives.
  • Immunity to tier-2 raw material supply pinches, shielding buyers from unexpected market price spikes or delivery lead-time extensions.

Continuous Flow Automation

Our Hebei production campus employs distributed control systems (DCS) and micro-reaction technology:

  • Real-time PAT (Process Analytical Technology) monitoring inline pH, temperature, and reagent conversion.
  • Automated solvent recovery infrastructure exceeding 88% recycling efficiency for greener footprint.
  • Substantially lower cycle times allowing standard delivery of commercial multikilogram lots within 10 to 14 business days.

Economies of Scale & CAPEX Advantage

Chinese pharmaceutical manufacturing delivers undeniable structural cost benefits without compromising regulatory rigor:

  • Capital expenditure per reactor cubic meter is optimized via domestically engineered Hastelloy and glass-lined pressure vessels.
  • Direct geographical access to coastal logistics hubs (Tianjin Port, Shanghai Port) and temperature-controlled air cargo corridors.
  • Competitive unit economics translated directly into sustainable long-term API procurement contracts for generic filing sponsors.
Global Regulatory Assurance

Localized Support, Quality Governance & Global Compliance

Bridging Chinese factory manufacturing with the regulatory stringency demanded by FDA, EMA, PMDA, and NMPA reviewing authorities.

Full CTD-Format Regulatory Dossier (DMF Ready)

When purchasing CAS 443998-65-0 for clinical or commercial dossiers, documentation is just as vital as physical purity. We supply a complete Common Technical Document (CTD) Module 3 package:

  • Section 3.2.S.2: Detailed synthesis flowcharts, starting material justifications, and critical process parameter (CPP) tolerances.
  • Section 3.2.S.3: Elucidation of molecular structure via 1D/2D NMR, Mass Spectrometry, FTIR, and single-crystal X-ray diffraction (SC-XRD).
  • Section 3.2.S.4: Full analytical method validation (ICH Q2(R1)) covering specificity, linearity, precision, robustness, and LOD/LOQ data.
  • Section 3.2.S.7: Long-term (25°C/60% RH) and accelerated (40°C/75% RH) stability testing records over 36 months.

Global Buyer Localization & Dedicated Support

We eliminate international cross-border procurement frictions through specialized multi-lingual regulatory and logistical services:

  • Local Import Cleansing: Complete export declarations, dangerous goods declarations (if applicable), and customs HS Code 29334990 mapping.
  • Third-Party Independent Verification: We collaborate with accredited western labs (SGS, Eurofins) for parallel re-testing upon buyer request.
  • Customer Quality Audits: Complete remote video audits or on-site cGMP inspection access granted to qualified client QA directors.
  • Dedicated Account Executives: 24-hour turnaround on technical questionnaires, change notifications (PACN), and quality agreements.
Procurement & Applications

Global Procurement Scenarios & Downstream Pharmaceutical Formulations

CAS 443998-65-0 serves as the pivotal free-base substrate across diverse clinical, academic, and industrial formulation architectures.

Cabozantinib (S)-Malate Conversion

Commercial solid oral dosages (tablets and capsules indicated for advanced renal cell carcinoma, medullary thyroid cancer, and hepatocellular carcinoma) utilize the (S)-malate salt form (CAS 849217-68-1).

Our ultra-pure CAS 443998-65-0 free base functions as the pristine parent precursor for stoichiometric salification with L-malic acid. Low residual free moisture and negligible inorganic ash in our free base guarantee quantitative salt formation yields (>98%) and superior crystal lattice stability without amorphous entrapment.

Generic ANDA Filing & Formulation R&D

With international patents transitioning toward expiration across major markets, generic pharmaceutical formulation developers require reliable reference substance quantities:

  • Excipient compatibility screening (microcrystalline cellulose, lactose anhydrous, croscarmellose sodium).
  • Biorelevant dissolution profile testing across pH 1.2, pH 4.5, and pH 6.8 media.
  • Direct availability of designated process impurities and degradants to validate stability-indicating analytical HPLC assays.

Translational Oncology & High-Throughput Assays

Academic biomedical institutions and biotech discovery incubators leverage our laboratory-scale quantities for non-clinical research:

  • In vitro tyrosine kinase enzymatic inhibition panels against c-Met (IC50 ~ 1.3 nM), VEGFR2 (IC50 ~ 0.035 nM), and AXL.
  • Syngeneic tumor xenograft animal models evaluating tumor angiogenesis disruption and immune microenvironment reprogramming.
  • Combination regimens with PD-1/PD-L1 immune checkpoint inhibitors.
Market Trajectory

Global Small-Molecule Oncology Landscape & API Sourcing Trends

Anticipating market evolution: How changing patent horizons, green chemistry mandates, and supply-chain diversification redefine API vendor qualification.

Transition to Dual-Sourcing & Resilience

Global pharmaceutical supply chain strategy has permanently migrated from single-source vulnerability to multi-jurisdiction risk dispersion. Western sponsors routinely establish certified Chinese secondary manufacturing partners to guarantee uninterrupted supply of key oncology APIs, dampening geopolitical logistics shocks and energy volatility.

EHS & Decarbonization Mandates

Modern Chinese chemical parks mandate tier-1 Environmental, Health, and Safety (EHS) systems. Our plant features RTO thermal oxidizers for VOC containment, catalytic wet oxidation for wastewater treatment, and solar micro-grids. Meeting global scope 1, 2, and 3 emissions audit criteria ensures procurement longevity for European and North American MNCs.

Stringent Genotoxic Impurity Limits

With health authorities tightening mutagenic impurity boundaries under ICH M7 guidelines, future market leadership belongs strictly to manufacturers with documented LC-MS/MS trace analysis capabilities. Our laboratory routinely monitors halogenated precursors and reactive intermediates at single-digit ppm resolution.

Technical & Commercial FAQ

Frequently Asked Questions for Corporate Procurement Officers

Direct answers concerning chemistry specifications, documentation packages, logistics safety, and compliance parameters for CAS 443998-65-0.

What is the exact distinction between CAS 443998-65-0 and CAS 849217-68-1?

CAS 443998-65-0 designates Cabozantinib Free Base (molecular weight 501.51 g/mol). CAS 849217-68-1 corresponds to Cabozantinib (S)-malate salt (molecular weight 635.59 g/mol). We produce the free base as an ultra-pure chemical entity which is subsequently utilized directly for clinical research assays or converted via stoichiometric salification with L-malic acid into the pharmaceutical crystal salt. Both products are manufactured within our cGMP facility lines.

What analytical data accompanies each commercial shipment of CAS 443998-65-0?

Every lot ships with a comprehensive Batch Certificate of Analysis (COA) containing exact assay percentage, raw analytical HPLC chromatograms, 1H-NMR spectra confirming identity, Mass Spectrometry (MS) verification, Karl Fischer water determination, residual solvent headspace GC-FID trace profiles, and elemental impurities testing via ICP-MS matching ICH Q3D requirements. Full raw electronic data files are provided upon request.

Can you supply dedicated reference standards for related process impurities?

Yes. To assist your QA and analytical method validation teams in developing stability-indicating testing methods, we supply characterized impurity reference standards, including des-fluoro Cabozantinib, aminoquinoline precursors, 1,1-cyclopropane diester intermediates, and oxidative degradation products with fully assigned NMR/MS spectra.

What custom particle sizing and physical processing options are available?

We operate in-house air-jet micronization systems inside cleanroom suites. Depending on your solid dosage formulation or bio-dissolution constraints, we deliver customized particle size distributions, such as D90 < 10 µm, D50 < 5 µm, or standard unmicronized free-flowing granules. Each lot is certified using Malvern Mastersizer 3000 laser diffraction instrumentation.

How are international packaging and cold/controlled transit managed?

Standard packaging comprises primary pharmaceutical-grade double polyethylene bags, desiccants, secondary heat-sealed aluminum foil barrier bags (light- and moisture-proof), protected inside UN-approved fiber drums. Shipments are handled via specialized temperature-controlled air freight services (FedEx, DHL, air cargo charter) complete with continuous temperature-logging USB trackers.

Are these products approved for direct human consumption or therapeutic administration?

No. Compounds and chemicals manufactured and supplied on this platform are strictly intended for laboratory research, formulation optimization, drug discovery assays, and industrial pharmaceutical further-manufacturing by authorized commercial organizations. They are not direct-to-consumer medicines and must be handled exclusively by qualified technical professionals in licensed facilities.